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Industrial Solvent Recycler

Introduction To Industrial Solvent Recycler

The Paint Solvent Recycling Machine adopts the European and American new explosion-proof standard (atex) and the Chinese explosion-proof standard (cnex) full explosion-proof structure design, has obtained the national explosion-proof certification, and is an air-cooled model. It is specially designed and manufactured for you to recycle and process waste solvents. You only have to wait a few hours for the cleaning solvent to be available.

Scope Of Application

Industrial solvent recycler, suitable for enterprises with 50-150 liters of waste solvent per day; can be widely used in various industries that use organic solvents as cleaning agents, such as: the solution produced by cleaning spray guns in the spraying industry; trichlorethylene solution for cleaning electronic products , toluene solution; ipa, absolute ethanol for cleaning optical lenses; thinner cleaning solution for printing industry, etc.
※It is suitable for recovering organic solvents from liquid solutions (such as: thinner, thinner, acetone, xylene, etc.), but not suitable for recovering solvents from gaseous and solid substances.

 industrial solvent recycler

Industrial Solvent Recycler Features

●Using European and American new standards (atex) and national explosion-proof standards (cnex) design, full explosion-proof structure.
●Independent research and development, standardized mass production, guaranteed quality.
●The air-cooled model has good environmental adaptability and is not afraid of cold weather.
●Shutdown at fixed time and temperature, high temperature, high voltage, power failure protection and other multiple protection functions, worry-free and safe to use.
●Single-stage/double-stage temperature control, external digital display, temperature control, easy operation, can recover single solvent or mixed solvent in stages.
●Stainless steel recycling barrel, corrosion-resistant; double-layer structure indirect heating, safe heating.
●All cable connectors are explosion-proof sealed design, stainless steel hose protection, anti-corrosion, safe.
●The recovered solvent is of high quality, clear and pure, with good color and good performance.
●The recycling process is short and the operation is simple. Ordinary employees can go to work safely on the same day of training.
●Stable and durable performance, simple maintenance, less consumables, ultra-low maintenance cost.

 industrial solvent recycler1
Machine configuration The machine can be customized according to your requirements, or optional auxiliary devices such as automatic feeding, vacuum decompression recovery, vacuum condenser, high-temperature recovery bag, etc.
Temperature control: single-stage/double-stage color display digital temperature control. (digits to ±c)
Cooling method: explosion-proof fan air cooling.
Cold row material: stainless steel cold row
Recycling tank: 304 stainless steel, double-layer structure.
Recycling Bin Lid: Reinforced lid with safety lock handle.
Chassis material: all stainless steel shell.
Vacuum decompression recovery: None (vacuum decompression recovery device is optional).
Feeding method: None (optional automatic feeding device).
Vacuum condenser: none (optional, if the boiling point of the solvent is lower than 40°c, you need to choose calstar/kuanbao f60 vacuum condenser).
Slag cleaning method: dumping slag cleaning, or use castar/kuanbao solvent recovery machine one-time special recycling bag for slag cleaning.

 industrial solvent recycler detail2

Industrial Solvent Recyclerindustry Application


Automobile manufacturing and repair industry:

Cleaning thinner for vehicle spraying equipment pipelines and spray guns, such as thinner, toluene, xylene, methyl ethyl ketone, butyl ester, etc.; solvents produced in the process of cleaning engine gasoline, etc.

Sports equipment manufacturing industry:

Cleaning agents for wax-melted castings such as golf heads and fishing rods, and solvents for spraying and cleaning clubs and fishing rods.

Plastic Products:

Organic solvents for cleaning molds and processed products, such as solvents for printing cleaning.

Printing Industry:

Cleaning agent for cleaning printing plates and machines, such as board washing water, car washing water, etc.

Types of solvent solutions suitable for recovery

1. Aromatic hydrocarbons: toluene, xylene, trimethylbenzene, etc.;
2. Aliphatic hydrocarbons: pentane, hexane, octane, etc.;
3. Alicyclic hydrocarbons: cyclohexane, cyclohexanone, tolyl cyclohexanone, etc.;
4. Halogenated hydrocarbons: chlorobenzene, dichlorobenzene, methylene chloride, trichloroethylene, etc.;
5. Alcohols: methanol, ethanol, isopropanol, etc.;
6. Ethers: ether, propylene oxide, etc.;
7. Esters: methyl acetate, ethyl acetate, n-butyl acetate, etc.;
8. Ketones: acetone, butanone, methyl isobutyl ketone, etc.;
9. And other organic solvents not listed.

Types of solvent solutions that are not suitable for recovery

1. Dangerous solvents such as nitrocellulose (nitro) and oxidants;
2. Strong acid or strong alkaline solvent;
3. Highly toxic solvents;
4. Solvents that are highly corrosive to stainless steel or copper pipes, etc.

 industrial solvent recycler application

Case Study: Industrial Solutions Recycling Machine Implementation

Company XYZ is a large manufacturing company that produces chemical products. They use various solvents and solutions in the manufacturing process, resulting in a lot of waste liquid. The company recognized the need to implement a solution recovery system to reduce waste and save costs. They decided to invest in an industrial solvent recycler. The main goal of implementing a solution recycling machine is to recover and reuse as much solution as possible, minimizing waste and reducing overall production costs.
Company XYZ evaluated different industrial solvent recyclers available in the market and selected the ZZKDT-250Exindustrial solvent recycler suitable for its manufacturing requirements. The machine utilizes advanced filtration, separation and distillation techniques to extract and purify the solution.

Implementation process:

Assessment: The first step is to assess the specific needs and requirements of XYZ Company's manufacturing process. They analyzed the types of solutions used, the amount of waste generated and the potential for recycling.
Machine Selection: Based on the assessment, the company selected a Solution Recovery machine that would provide the required capacity, efficiency, and be compatible with its existing infrastructure.
Installation: The industrial solvent recycler is installed in a dedicated area within the manufacturing facility. The machine needs to be connected to a waste tank, water supply and electrical power.
Training and integration: The company has trained relevant personnel on the operation and maintenance of the solution recycling machine. They also integrate the machines into their existing production processes to ensure seamless operation and efficient solution recovery.
Monitoring and Optimization: Regular monitoring and optimization are critical to maximizing the efficiency of your industrial solvent recycler. The company implemented a monitoring system to track machine performance, solution recovery and maintenance requirements.
The machine successfully recovered a large amount of solution that would otherwise have been wasted. This significantly reduces waste disposal costs. By reusing the recycled solution, the company saves on the purchase of new solvents and reduces overall production costs. The availability of on-site recycling solutions increases process efficiency and reduces downtime associated with waiting for new supplies.
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